When you think of wire ropes, what kind of environments and industries do you think of?
Shipping and marine? Oil and gas? Definitely! Military? Construction? Mining? Absolutely.
Now, what do these industries all have in common?
That’s right. They’re all heavy-duty environments that require equipment that’s as tough as nails and built to endure some of the roughest environments humans can work in.
Wire ropes serve as linchpins in these sectors and beyond, and their prime condition is imperative.
Wire rope lubrication can take place in some rough, challenging work environments, which is why our wire rope lubricators must have durable collars. This is why we use a high-quality aluminium alloy as the cornerstone for building robust and reliable equipment collars for our Viper WRL range.
The Importance of Durability in Collars
At Viper WRL, We recognise the need to equip our products to thrive in the most unforgiving environments. Just as sturdy wire ropes demand robust lubricators, our Collars stand strong against the rigours of industry, from jarring impacts to abrasive encounters.
Factors Impacting Collar Durability
How do we begin designing a durable collar? Our approach starts by considering what external factors our product will be up against. Environmental conditions, including moisture, salt water, humidity, temperature, and containment, are all elements the collar will need to withstand.
The Collar is manufactured from high strength aluminium alloy with a robust coating to maximise corrosion resistance in harsh environments. This increase overall reliability and performance.
Materials Selection for Enhanced Durability
When it came to material selection for our product’s casing, we stand behind the choice of aluminium alloy for several key reasons. Aluminium alloy is known for its durability and can withstand rougher conditions.
Beyond its physical strength, aluminium alloy is also corrosion resistant, making it ideal for the marine industry and where moisture or salt water is a factor. Aluminium is a durable yet lightweight material, so your Viper WRL lubricator can easily be transported from job to job.
Our technical team has not found a better material that balances durability, flexibility, and adaptability with the same economy as aluminium alloy. Acting as the toughest barrier protecting the Seals and allowing the lubrication process to perform at its best.
Engineering Principles for Robust Collars
At Viper WRL, we take pride in using technology and innovation in the design.
Each aluminium alloy collar is coated in a specialised, robust finish coating to maximise its durability, longevity, and overall performance. This coating increases the collar’s corrosion resistance, extends its lifespan, and helps maintain its appearance.
Testing and Quality Assurance Methods
All our casing designs undergo rigorous testing to assess their strength, durability, performance, and effectiveness. Collars must protect the inner mechanisms from even the harshest environments. Our casings must pass these tests and our quality assurance processes before we’re happy to put our name to it.
Case Studies: Successful Implementation of Durable Collars
From our intensive research and testing, we’ve designed a lightweight, user-friendly casing that is durable enough to withstand the challenges of the toughest environments. Our Viper WRL MK range provides reliable, efficient, and effective lubrication to your wire ropes. Our lubricators come in a range of sizes, which are:
Viper WRL Mini MK3: Ideal for smaller ropes sized between 6 mm and 44 mm.
Viper WRL Mid MK2: Ideal for mid-sized ropes sized 6 mm to 67 mm.
Viper WRL Maxi MK2: Best for larger ropes between 50 mm to 165 mm.
The Viper WRL has raised the standard of wire rope lubrication for a range of industries, including mining, oil and gas, construction, shipping, and defence. In each of these industries, our products have reduced the time spent on maintenance and equipment downtime and have increased safety for workers.
Cost-Effectiveness and Longevity Considerations
Getting the most from your investment requires you to consider both the short-term and long-term costs. Often, the cheapest product on the market ends up lacking durability, doesn’t perform well, or requires constant repairs.
Viper WRL uses the highest quality materials to ensure that your equipment will not only have a long lifespan but will remain reliable and effective. Investing in a Viper lubricator provides long-term value for both your wire ropes and equipment.
Maintenance and Care Guidelines for Maximum Durability
Though aluminium alloy is durable, proper maintenance and care will help your Viper WRL lubricator retain its durability and protective qualities. Here are some key factors to caring for your Viper WRL system:
- Regular cleaning: Remove any dirt or debris build-up sooner rather than later.
- Clean thoroughly: There are a few nooks and crannies you don’t want to miss when cleaning.
- Storage: When not in use, store your Viper WRL in a safe location. The robust aluminium storage case is specifically designed for this.
- Use correct cleaning products: When cleaning your collar, we recommend starting with plain water or mild detergent and then using harsher products if these don’t work.
Put Our Expertise to the Test
Whether you work in shipping, construction, or defence forces, you need equipment that offers both reliability and durability. Quality maintenance ensures your heavy-duty equipment is in top condition and ready to go at a moment’s notice.
The equipment you use also needs to have the strength to withstand a range of challenging environments. The aluminium casing of the Viper WRL systems provides the added protection required, so you’ll know your lubricator can handle a variety of climates.
At Viper WRL, we’re committed to providing innovative, efficient, eco-friendly options for your wire rope needs. Take a look at our range of products to find out more.
Your Global Wire Rope Maintenance Specialists
We provide our services around the world, including Australia, New Zealand, Europe, Asia, and the USA. If you wish to learn more about our products or would like to discuss the long-term benefits of efficient wire rope lubrication, get in touch with our friendly, expert team today.
